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Southwestern Industries, Inc.
TRAK K2, K3, K4 Retrofit Safety, Installation, Maintenance, Service & Parts List Manual
Parts List – Lower Head Assembly
Item
P/N
Title
Qty
1 K-B125-2 HANDWHEEL HANDLE (AVAILABLE ONLY IN ASSY. 20835) 1
2
K-B113
HAND WHEEL CLUTCH
1
3 K-B117 ROLL PIN Ø3x15L 1
4 K-B103 CAM ROD 1
5
K-B108
SOCKET SET SCREW M6-P1.0x8L
1
6 K-B119-1 ROLL PIN Ø3x20L 1
7 K-B103-1 CAM ROD PIN Ø6x15L 1
8
K-B107
CAP SCREW M6-P1.0x25L
2
9 K-B106 FEED TRIP BRACKET 1
10 20779-4 OVERLOAD CLUTCH TRIP SUB-ASSY (3VK-B4) 1
11
K-B73
SOCKET SET SCREW M6-P1.0x20L
1
12
K-B101
CHEM BLACKED LOCKNUT M6-P1.0
1
13 K-B99 CLUTCH ARM COVER 1
15 20779-2 QUILL FEED SELECTOR SUB-ASSY (3VK-B2) 1
16
K-B67
CAP SCREW M6-P1.0x18L
4
17 K-B29 CLUSTER GEAR KEY 3x3x45L 1
18 K-B27 CLUSTER GEAR SHAFT UPPER BEARING 1
19
K-B28
CLUSTER GEARS ASSEMBLY
1
20 K-B94 SNAP RING 95 DOWEL PIN Ø 14 1
21 K-B32 BEVEL GEAR THRUST SPACER 1
22
K-B33
BEVEL GEAR BEARING
1
23 K-B31 CLUSTER GEAR SHAFT 6602BB 1
24 20779-1 WORM GEAR CRADLE SUB-ASSY (3VK-B1) 1
25
K-B18
WORM GEAR CRADLE THROW-OUT
1
26 K-B19 SHIFT SLEEVE 1
27 K-B25 CAP SCREW(3REQ.) M5-P0.8x12L 3
28
K-B20
GEAR SHIFT PLUNGER
1
29 K-B21 COMPRESSION SPRING 1
30 K-B22 ROLL PIN Ø3x20L 1
31
K-B23
SHIFT CRANK
1
33 K-B186 WORM GEAR 1
34 K-B128 QUILL SKIRT 1
35
K-B189-1
ADJ WORM SHAFT SET SCREW M6-P1.0x6L
1
36 K-B42 BUSHING 2
37 K-B187 KEY 4x4x18L 1
38
K-B189
ADJ WORM SHAFT
1
39
K-B171
KEY 3x3x20L
1
40 K-B178 CLOCK SPRING(CLOCK SPRING ASSY.) 1
41 K-B177 SPRING COVER 1
42
K-B169
RD.HEAD SCREW(2REQ.) M5-P0.8x15L
2
43 K-B170 ROLL PIN 1
44 K-B175-3 SET SCREW M8-P1.25x6L 2
45
K-B175-2
COMPRESSION SPRING
2
46 K-B175-1 STEEL BALL 2
47 K-B176 PINION SHAFT HUB SLEEVE 1
48
K-B175
RACK FEED HANDLE HUB
1
- ProtoTRAK 1
- K2, K3, K4 & 1
- Retrofit 1
- Fax 310.764.2668 2
- Fax 310.886.8029 2
- Table of Contents 3
- 1.0 Safety 6
- 1.3 Safety Precautions 8
- 2.0 Installation 11
- 2.2 Uncrating 13
- 2.5 Machine Specifications 15
- 2.9 Cleaning 21
- Placement of Levels 22
- 2.11 Electrical Connection 23
- Not for retrofit 24
- Figure 8 24
- Figure 9 25
- Figure 9-1 26
- Figure 11 29
- Transformer Option Schematic 29
- 2.14 Cable Interconnections 31
- Figure 14 33
- Pendant - Right Side 33
- P/N: 24000-1 33
- Figure 15 34
- Cable Connection Diagram 34
- Non-Spindle Control 34
- Figure 16 36
- 2.15 Lubrication 37
- 2.15.2 Head Lubrication 39
- • X = 1.318 40
- • Y = 1.318 40
- Figure 18 41
- Euclid Block 41
- 3.1.1 Poor Finish 42
- 3.1.2 Circles Out of Round 43
- 3.2.1 Run Away Axis 45
- 3.2.2 Slow Down Axis 46
- 3.2.3 Axis Will Not Jog 46
- 3.2.5 Vibration in Motion 47
- 3.2.6 Searching Axis 48
- 3.3.1 Display Blanks 49
- 3.3.3 Keyboard Lockup 49
- 3.3.4 Fault X or Y 49
- 3.3.8 System Shuts Off 51
- Machines Only) 52
- Direction 56
- 3.5.4 Head Noise 59
- 4.0 Diagnostics 61
- 4.1.3 Lubrication 62
- 4.1.4 Machining Set-Up 62
- 4.1.4.1 Spindle Speeds 63
- 4.1.4.2 Feedrates 63
- 4.4 Motor Diagnostics 66
- 4.5 Servo Driver 67
- 4.6 Glass Scales 68
- 4.7 TRAK Sensors 69
- 4.8 Electrical 71
- 4.8.4 Cable Connections 72
- Figure 19 73
- Electrical Box Schematic 73
- Figure 20 75
- Figure 21 76
- LEDs on Spindle 76
- Control Board 76
- 4.9 Service Codes 77
- 4.9.1 Software Codes 77
- 4.9.2 Machine Set-up Codes 78
- 4.9.3 Diagnostic Codes 81
- & Maintenance 84
- Figure 22 85
- Figure 23 86
- Figure 24 88
- Flash Disk Replacement 88
- Flash Disk Parts List 88
- Flask Disk Replacement 88
- 5.1.6 TRAK Sensor 89
- Figure 25 90
- M5 Base Mounting 90
- Figure 26 91
- TRAK Sensor Mounting 91
- Figure 27 92
- K Mill Sensor Assembly 92
- Z-Axis Glass Scale Assembly 95
- Figure 29 96
- Glass Scale Alignment 96
- 5.1.8 Power Drawbar 97
- Figure 30 98
- Power Drawbar Assembly 98
- Figure 31 100
- X-Axis Drive Assembly 100
- Figure 33 105
- Spindle Motor Wiring 105
- Figure 36 107
- Figure 37 109
- Figure 38 110
- 5.2 Maintenance 111
- Figure 39 111
- Table Gib Adjustment 111
- Figure 40 112
- Table Gib Screw 112
- Figure 42 114
- Figure 43 115
- Calibration Set-Up 115
- 5.2.3.2 Tramming the Head 117
- Side-to-Side Alignment 117
- Back to Front Adjustment 118
- 5.2.4 Limit Switch Option 119
- 6.0 Retrofit Installation 121
- 7.0 Installation Procedures 123
- X-Axis Ball Screw 125
- Figure 51 127
- Figure 55 133
- Figure 56 136
- X Motor Mounting 136
- Figure 58 141
- Z-Axis Glass Scale Assembly 141
- Figure 59 142
- X Bracket Installation 142
- Figure 60 143
- Y Bracket Installation 143
- Figure 61 144
- 148
- 7.9 System Interconnection 150
- Figure 66 151
- Figure 68 156
- & Covers Assembly 156
- Figure 68-1 158
- Ball Screw Module 158
- P/N 24250 158
- Parts List Ball Screw Module 159
- 8.4 Lagun Z Axis Cutout 160
- Figure 69 160
- 9.2 Warranty 161
- 9.3 Replacements 163
- Figure 100 164
- Figure 104 169
- Pulley Pinion Sub-Assembly 169
- P/N: 20697-4 169
- Figure 105 170
- Lower Vari-Disc Sub-Assembly 170
- P/N: 20697-5 170
- Figure 106 172
- Upper Vari-Disc Sub-Assembly 172
- P/N: 20697-6 172
- Figure 109 176
- Bottom Housing Assembly 176
- Figure 110 180
- P/N: 20698-1 180
- Parts List 192
- Head Top Assembly - 24692 192
- Figure 120 194
- Hi-Low Shift Clutch 194
- Sub-Assembly 194
- P/N: 20778-2 194
- Figure 121 196
- Hi-Low Shift 196
- P/N: 20778-3 196
- Figure 125 202
- Speed Change Handwheel 202
- P/N: 20778-7 202
- Figure 127 204
- Lower Head Assembly 204
- Figure 128 208
- Worm Gear Cradle 208
- P/N: 20779-1 208
- Figure 134 214
- K2/K3 Base Machine P/N 20785 214
- Figure 135 218
- K4 Base Machine P/N 26900 218
- Parts List - K4 Base Machine 219
- Figure 136 221
- P/N: 23470-220 or 23470-440 221
- Figure 137 222
- P/N 23470-220 or 23470-440 222
- TRAK Warranty Policy 224
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