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Southwestern Industries, Inc.
TRAK K2, K3, K4 Retrofit Safety, Installation, Maintenance, Service & Parts List Manual
Item
P/N
Title
Comments
1
C01
QUILL HOUSING ADJ.GEAR
2
C02
RAM ADAPTER
3
C04
NUT
4
C06
VERTICAL ADJUSTING WORM
5
C07
WORM THRUST WASHER(2REQ.)
6
C08
VERTICAL ADJUSTING WORM SHAFT
7
C09
WORM KEY
8
C10
RAM
9
C13
SOCKET CAP SCREW(2REQ.)
10
C14
ROLL DOWEL PIN
11
C15
ANGLE PLATE
12
C16
ROUND HD DRIVE SCREW(5REQ.)
13
C17
ADAPTER PIVOT PIN
14
C18
CHAMFERED & HARDENED WASHER(7REQ.)
15
C19
ADAPTER LOCKING BOLT(3REQ.)
16
C23
TABLE 42" OR 48"
17
C31
STOP PIECE T-BOLT(3REQ.)
Available only in 20851
18
C32
TABLE STOP PIECE(2REQ.)
Available only in 20851
19
C33
HEX NUT(3REQ.)
Available only in 20851
20
C37
TABLE LOCK BOLT HANDLE
Available only in 20852
21
C38
SADDLE LOCK BOLT
22
C39
SADDLE LOCK PLUNGER
Available only in 20852
23
C40
SOCKET HD CAP SCREW(2REQ.)
24
C41
GIB ADJUSTING SCREW(3REQ.)
25
C42
TABLE STOP BRACKET (not shown on drawing)
26
C43-K2
C43-K3
SADDLE/TABLE GIB
27
C44
FELT WIPERS(4REQ.)
28
C46
TABLE LOCK PLUNGER
29
C47
TABLE LOCK BOLT
30
C48
TABLE LOCK BOLT HANDLE
31
C49-K2
C49-K3
SADDLE/KNEE GIB
32
C50
SADDLE KNEE WIPER PLATE(4REQ.)
33
C51
OVAL HEAD SCREW(8REQ.)
34
C53-1
LEFT HAND COLUMN WIPER HOLDER
35
C52
SADDLE
36
C54-1
KNEE WIPER FELT
37
C55-K2
C55-K3
KNEE/COLUMN GIB
38
C56
ALLEN CAP SCREW(2REQ.)
39
C57-1
RIGHT HAND COLUMN WIPER HOLDER
40
C58-1
KNEE WIPER FELT
41
C59
CHIP GUARDS-UPPER
Available only in 20873
42
C60
CHIP GUARDS-MIDDLE
Available only in 20873
43
C61
CHIP GUARDS-LOWER
Available only in 20873
44
C62
KNEE
45
C64
STOP SCREW
- ProtoTRAK 1
- K2, K3, K4 & 1
- Retrofit 1
- Fax 310.764.2668 2
- Fax 310.886.8029 2
- Table of Contents 3
- 1.0 Safety 6
- 1.3 Safety Precautions 8
- 2.0 Installation 11
- 2.2 Uncrating 13
- 2.5 Machine Specifications 15
- 2.9 Cleaning 21
- Placement of Levels 22
- 2.11 Electrical Connection 23
- Not for retrofit 24
- Figure 8 24
- Figure 9 25
- Figure 9-1 26
- Figure 11 29
- Transformer Option Schematic 29
- 2.14 Cable Interconnections 31
- Figure 14 33
- Pendant - Right Side 33
- P/N: 24000-1 33
- Figure 15 34
- Cable Connection Diagram 34
- Non-Spindle Control 34
- Figure 16 36
- 2.15 Lubrication 37
- 2.15.2 Head Lubrication 39
- • X = 1.318 40
- • Y = 1.318 40
- Figure 18 41
- Euclid Block 41
- 3.1.1 Poor Finish 42
- 3.1.2 Circles Out of Round 43
- 3.2.1 Run Away Axis 45
- 3.2.2 Slow Down Axis 46
- 3.2.3 Axis Will Not Jog 46
- 3.2.5 Vibration in Motion 47
- 3.2.6 Searching Axis 48
- 3.3.1 Display Blanks 49
- 3.3.3 Keyboard Lockup 49
- 3.3.4 Fault X or Y 49
- 3.3.8 System Shuts Off 51
- Machines Only) 52
- Direction 56
- 3.5.4 Head Noise 59
- 4.0 Diagnostics 61
- 4.1.3 Lubrication 62
- 4.1.4 Machining Set-Up 62
- 4.1.4.1 Spindle Speeds 63
- 4.1.4.2 Feedrates 63
- 4.4 Motor Diagnostics 66
- 4.5 Servo Driver 67
- 4.6 Glass Scales 68
- 4.7 TRAK Sensors 69
- 4.8 Electrical 71
- 4.8.4 Cable Connections 72
- Figure 19 73
- Electrical Box Schematic 73
- Figure 20 75
- Figure 21 76
- LEDs on Spindle 76
- Control Board 76
- 4.9 Service Codes 77
- 4.9.1 Software Codes 77
- 4.9.2 Machine Set-up Codes 78
- 4.9.3 Diagnostic Codes 81
- & Maintenance 84
- Figure 22 85
- Figure 23 86
- Figure 24 88
- Flash Disk Replacement 88
- Flash Disk Parts List 88
- Flask Disk Replacement 88
- 5.1.6 TRAK Sensor 89
- Figure 25 90
- M5 Base Mounting 90
- Figure 26 91
- TRAK Sensor Mounting 91
- Figure 27 92
- K Mill Sensor Assembly 92
- Z-Axis Glass Scale Assembly 95
- Figure 29 96
- Glass Scale Alignment 96
- 5.1.8 Power Drawbar 97
- Figure 30 98
- Power Drawbar Assembly 98
- Figure 31 100
- X-Axis Drive Assembly 100
- Figure 33 105
- Spindle Motor Wiring 105
- Figure 36 107
- Figure 37 109
- Figure 38 110
- 5.2 Maintenance 111
- Figure 39 111
- Table Gib Adjustment 111
- Figure 40 112
- Table Gib Screw 112
- Figure 42 114
- Figure 43 115
- Calibration Set-Up 115
- 5.2.3.2 Tramming the Head 117
- Side-to-Side Alignment 117
- Back to Front Adjustment 118
- 5.2.4 Limit Switch Option 119
- 6.0 Retrofit Installation 121
- 7.0 Installation Procedures 123
- X-Axis Ball Screw 125
- Figure 51 127
- Figure 55 133
- Figure 56 136
- X Motor Mounting 136
- Figure 58 141
- Z-Axis Glass Scale Assembly 141
- Figure 59 142
- X Bracket Installation 142
- Figure 60 143
- Y Bracket Installation 143
- Figure 61 144
- 148
- 7.9 System Interconnection 150
- Figure 66 151
- Figure 68 156
- & Covers Assembly 156
- Figure 68-1 158
- Ball Screw Module 158
- P/N 24250 158
- Parts List Ball Screw Module 159
- 8.4 Lagun Z Axis Cutout 160
- Figure 69 160
- 9.2 Warranty 161
- 9.3 Replacements 163
- Figure 100 164
- Figure 104 169
- Pulley Pinion Sub-Assembly 169
- P/N: 20697-4 169
- Figure 105 170
- Lower Vari-Disc Sub-Assembly 170
- P/N: 20697-5 170
- Figure 106 172
- Upper Vari-Disc Sub-Assembly 172
- P/N: 20697-6 172
- Figure 109 176
- Bottom Housing Assembly 176
- Figure 110 180
- P/N: 20698-1 180
- Parts List 192
- Head Top Assembly - 24692 192
- Figure 120 194
- Hi-Low Shift Clutch 194
- Sub-Assembly 194
- P/N: 20778-2 194
- Figure 121 196
- Hi-Low Shift 196
- P/N: 20778-3 196
- Figure 125 202
- Speed Change Handwheel 202
- P/N: 20778-7 202
- Figure 127 204
- Lower Head Assembly 204
- Figure 128 208
- Worm Gear Cradle 208
- P/N: 20779-1 208
- Figure 134 214
- K2/K3 Base Machine P/N 20785 214
- Figure 135 218
- K4 Base Machine P/N 26900 218
- Parts List - K4 Base Machine 219
- Figure 136 221
- P/N: 23470-220 or 23470-440 221
- Figure 137 222
- P/N 23470-220 or 23470-440 222
- TRAK Warranty Policy 224
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